GENERAL INFORMATION
Gelatin is obtained from selected pieces of calf and
cattle hides, de-mineralized cattle bones (ossein) and porkskin.
Contrary to popular belief, hoofs, horns, hair, feathers or any keratin
material is not a source of gelatin.
There are two types of gelatin - Type
A, derived from acid processed materials, primarily
porkskin; and Type B,
derived from alkaline or lime processed materials, primarily cattle or
calf hides and ossein.
Type A Gelatin is produced from fresh
or frozen porkskin by washing with water and soaking in dilute acid.
Acidified skins are washed free of acid and soluble proteins. Treated
porkskins are placed in extraction kettles and hydrolyzed with
successive portions of hot water. The dilute solution is filtered and
evaporated. Concentrated solutions are chilled to a gel which is then
carefully dried with filtered and conditioned air in drying tunnels or
in continuous dryers to a solid containing approximately ten percent
moisture. The dried gelatin is then ground and tested for grade and
quality.
Calf skin or hide trimmings, sources
of type B gelatins, are first washed and then treated with lime for one
to three months. Limed skins are washed and neutralized with dilute
acid. After this conditioning, the skin stock is transferred to kettles
and heated with successive portions of hot water. A partial hydrolysis
of the collagen occurs, resulting in extracts which are dilute solutions
of gelatin. From this point on, the extracts of Type B gelatin are
processed in a manner similar to Type A described above.
Ossein gelatin is derived from
degreased, hard bones which are washed and then leached with repeated
portions of dilute hydrochloric acid. The acid reacts with the mineral
contents of the bone, which are removed in the acid solution, and a
sponge-like material, called ossein, resins. This organic portion of the
bone represents about 25 percent of the original bones. The ossein,
washed free of acid, may then be either dried for storage, or limed
immediately. Subsequent treatment of ossein, after liming, follows the
procedure outlined above for the production of gelatin from calf skin.
All grades of gelatin are prepared
under the most rigid sanitary conditions. Either stainless steel or glass equipment is used in the cooking and finishing
processes.
STORAGE
Gelatin should be stored in a cool, dry place. This product can
be kept for 3 years as long as containers are kept tightly closed.
Use good manufacturing practices.
GELATIN
TESTING
Each batch of gelatin is
tested to evaluate its various characteristics. Official methods of
testing have been developed by the Gelatin Manufacturers Institute. The
procedures used are variations of those outlined in Association of
Official Agricultural Chemists (AOAC) "Methods of Analysis"
and United States Pharmacopoeia.
Gelatin is usually tested
for gel strength (bloom grams), viscosity, pH and moisture.
Consult our specification
sheets for the technical information on the gelatin you may desire.